Rock Quarry Dragline Equipment
Tan bodies on the beach, shady palm
trees, pink flamingos and a beautiful ocean breeze … is the idyllic
life we expect from the sunshine state of Florida. Then
reality hits in the form of 120 mph destructive hurricane winds,
torrential downpours and storm surges. Mother Nature
also throws in a bit of sand, dirt and humid salt air to really
disrupt equipment performance. 
Excessive dirt and dust is a major concern for the
Youngquist Brothers Rock Inc., the largest deep-injection well
contractor in the United States. Located in Fort Myers,
Florida, the Youngquist's rock quarry blasts, digs, crushes, sizes,
and ultimately moves 2,500 tons of sand, limestone aggregate and
gravel every hour. One of the largest investment decisions in
any rock quarry is to determine the size of the dragline to do the
digging. In an area of the country where unstable ground
conditions have historically supported 400,000 pound draglines, the
Youngquist Brothers brought in an innovative and industry first 4
million pound machine!
The Bucyrus Erie 1260W was brought in from Canada to the mine
site in Fort Myers and custom built to recover 9.6 million tons of
limestone per year. What was not taken into consideration was
the havoc Florida's climate would create for the six intake fans
that force the necessary 180,000 CFM's of air into the dragline
equipment. Inadequate air flow was causing system breakdowns
and costly equipment downtime. The system was originally developed
with paper filters, one per intake fan. Unfortunately these
filters, made of paper, couldn't keep up with the dirt levels and
Florida's humidity. Replacements were needed every 9 months,
and became very costly.
Cleaning was done every 3 months, with extensive
equipment downtime needed for service. After an
internet search, Brett Youngquist, the dragline supervisor, decided
to look into Permatron's patented PreVent® Equipment Protection
Filters to effectively prevent debris from entering and clogging
the air intakes. Custom designed and manufactured to the
equipment's specifications, the dragline equipment needed a total
of 16 custom sized 60" x 80" filters with 4 layers of UV protected
electrostatic polypropylene media. Vinyl binding was sewn on the
edges with heavy duty grommets evenly spaced and mounted into the
edging for attachment. The Permatron PreVent filters are
allowing 35% more air into the dragline system, and preventing a
greater amount of dust and rock particles from entering the
equipment then the previous filtration system did.
PreVent filters have alleviated much of the equipment downtime and simplified the maintenance routine. They are easily cleaned by rinsing in place. The 3-dimensional media is UV protected and contains an inherent electrostatic charge that won't diminish over time, so it will provide the Youngquist Brother's dragline equipment years of protection. For a major equipment investment with an average expected lifespan of 40 years, the logical choice was made to PreVent® the damage before it was too late!